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Gas Grill Safety
Propane cylinders are safe and easy to use. Each year propane cylinder exchange companies recycle millions of propane cylinders through state-of-the-art production processes that include multiple steps to insure a safe backyard grilling experience. It is required that each cylinder is inspected, tested and leak-checked by professional staff trained to identify propane cylinders that may have been used in methamphetamine or other illegal production. Unfortunately, these companies cannot stop the illegal use of propane cylinders, but the exchange programs are equipped to catch any tanks used for illegal purposes and never allow them into the consumer mainstream markets. Here are some helpful guidelines to help you stay safe while grilling with propane.
Ensure a safe set-up before you begin
- • Never force too much propane into an LP cylinder. By law, a 20 pound cylinder should be filled only to 20% of capacity. This leaves some room for the liquid to expand. DO NOT ask the propane supplier to overfill the cylinder.
- • The cylinder valve outlet must be plugged whenever the cylinder is not connected to the grill or is being transported unless it is a quick close coupling or quick connect type of cylinder valve.
- • Always check for gas leaks every time you disconnect and reconnect the regulator to the LP cylinder. Follow manufacturer's instructions for handling of cylinders.
- • Visually inspect hose(s) for abrasion, wear, and leaks before each use. A soap and water solution may be used to test for leaks. Never use a flame to check for gas leaks. Replace faulty hose(s) using a parts replacement kit before operating.
Safety while operating
- • Never attach or disconnect an LP cylinder, or move or alter gas fittings when the grill is in operation or is hot. Never use an LP cylinder if it shows signs of dents, gouges, bulges, fire damage, corrosion, leakage, excessive rust or other forms of visual external damage; it may be hazardous and should be checked by a liquid propane supplier.
- • Once the LP cylinder is connected, the grill must be kept outside in a well-ventilated space. When not in use, the LP cylinder valve must be turned to the OFF position (clockwise).
- • When lighting a gas grill, always keep the lid open to prevent a flash off from gas build-up.
- • Do not lean over the grill when igniting the burners or cooking.
Proper storage
- • If storing the gas grill indoors, the LP cylinder MUST be disconnected, removed, and stored outdoors. NEVER store an LP cylinder indoors or on/near a grill or any other appliance.
- • Always store LP cylinders upright and in areas where temperatures won't exceed 120 degrees Fahrenheit.
- • After a period of storage or disuse (such as over the winter), the gas grill should be checked for gas leaks, deterioration, proper assembly, and burner obstructions before using.
- • Clean and perform general maintenance on the grill twice a year. Watch for rust, paint the LP cylinder to make it more rustproof, and check the regulator, hoses, burner parts, air shutter, and venturi/valve section carefully. Always turn off gas at the source (tank or supply line) prior to inspecting parts. Check owner's manual for any additional maintenance requirements.
- • If a burner doesn't ignite, turn off the gas. Keep the grill lid open and wait five minutes before trying to light it again. If the burners go out during operation, turn all gas valves to OFF. Open the lid and wait five minutes before attempting to relight, using lighting instructions.
For more information on propane cylinder safety, visit the National Propane Gas Association (NPGA), or the Propane Education & Research Council.
For more information about the Hearth, Patio, and Barbecue Association log on to www.HPBA.org.
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